When Motion Becomes Art: Ultra Motion Actuators in Kinetic Sculptures

Kinetic art installations are not the first application most people associate with high-end integrated servo actuators. Ultra Motion’s core work is in demanding environments: defense, aerospace, marine, industrial, and other mission-critical systems where reliability is not optional. But that is exactly what makes kinetic art such a compelling proof point.
A permanent public kinetic sculpture may look simple, fluid, and organic from the outside. Underneath, it is a serious electromechanical system. It will operate for long hours, cycle repeatedly in front of visitors, coordinate dozens or hundreds of axes of motion, and tolerate very little downtime.

Projects by Volvox Labs / VVOX, including the Tetra kinetic sculpture in New York City and the Momentum installation at Microsoft Theater / LA Live, show how linear actuator technology can help turn digital choreography into physical presence.

Tetra: 300 Actuators in Motion

Spanning nearly 120 feet in New York City, Tetra is a large-scale kinetic sculpture incorporating 300 individually controlled Ultra Motion linear actuators and 150 custom LED lights. Created for Xandr in collaboration with Gensler, the installation transforms a geometric architectural feature into a dynamic, interactive experience.

The sculpture consists of hundreds of interconnected elements that move in coordinated patterns, creating flowing waves and subtle transformations across its expansive surface. Its motion can also respond to people moving through the surrounding space, bringing an organic quality to an otherwise rigid structure.

Behind the visual experience is a complex electromechanical system. Each of the 300 actuators provides independently controlled linear motion, allowing Volvox Labs to translate intricate digital choreography into precise physical movement. Coordinating motion on this scale demands consistent actuator performance, reliable positioning, and seamless integration across hundreds of moving components.

Since its original installation in 2019, Tetra has remained in continuous service, with Ultra Motion actuators providing the dependable, repeatable motion necessary to sustain this permanent public artwork.

Momentum: Architecture That Responds

At Microsoft Theater / LA Live in Los Angeles, Volvox Labs created Momentum, an interactive kinetic wall that transforms a static architectural surface into a living, responsive sculpture.

The installation incorporates 80 Ultra Motion Servo Cylinder actuators, 160 custom-milled wooden tiles, and 10 microcontrollers. Working together, these components create coordinated waves of movement across the wall, responding to human activity and producing the impression of a surface that breathes and moves organically.

Each Servo Cylinder provides precise, controlled movement to its associated mechanical assembly. By integrating the motor, position feedback, and control electronics within a compact actuator, Ultra Motion’s technology helped enable a scalable system of independently controlled motion elements.

Beyond the initial engineering and installation challenges, Momentum demonstrates the importance of long-term durability in permanent kinetic architecture. The actuators must repeatedly execute coordinated movements while maintaining consistent performance across the entire installation.

Momentum has continued operating since its original commissioning in 2017, demonstrating the durability and reliability of Ultra Motion’s integrated servo technology through years of service.

The Engineering Behind the Experience

Although kinetic sculpture is far removed from traditional aerospace and defense applications, the underlying engineering requirements are remarkably similar: precision, repeatability, compact integration, and reliable operation over extended service lives.

With hundreds of actuators working together, even small differences in performance can affect the overall experience. Ultra Motion’s integrated servo actuators simplify system design by combining motors, position feedback, and control electronics into compact, self-contained assemblies.

The continued operation of both Tetra and Momentum demonstrates how precision electromechanical technology can provide dependable motion well beyond conventional industrial applications.

From spacecraft and marine systems to interactive architecture, Ultra Motion’s actuators help turn complex motion requirements into reliable, real-world performance.

Actuation Powering Adaptive Skiing Independence

Ultra Motion’s environmentally sealed linear actuators are integrated into the TetraSki—an advanced adaptive ski system used at major ski resorts worldwide—where they convert user input into controlled mechanical motion. The result is a system that enables individuals with complex physical disabilities to independently navigate downhill terrain.

 

Engineered for Extreme Conditions
Adaptive skiing demands reliable performance in challenging environments, including cold temperatures, moisture exposure, and continuous vibration. Ultra Motion actuators are built to handle these conditions, delivering sealed protection and dependable operation in harsh outdoor settings.

From Input to Motion
User inputs—such as joysticks or sip-and-puff controls—are translated into actuator-driven adjustments that control ski orientation. The actuators serve as the direct link between user intent and motion, enabling controlled turns and speed modulation through carving dynamics.

Proven in the Field
Ultra Motion actuators have been used in this application for over a decade:
“We’ve been using your products for over 10 years now and are extremely happy with them.”
— Engineering Team Lead, TetraSki

Enabling Capability Through Motion
When motion systems are engineered for reliability and control in real environments, they enable new levels of independence and performance.

For more information on Ultra Motion actuator solutions for demanding applications, contact our team.

 

Ultra Motion Servo Actuators Drive Precision in Unmanned Vehicle Control with Embention Autopilots

Ultra Motion’s Servo Cylinder, L-Series, and T-Series actuators are engineered for environments where durability, precision, and real-time feedback cannot be compromised. When integrated with Embention’s Veronte Autopilots, these actuators provide the foundation for reliable, responsive, and redundant control in UAV, USV, and more advanced autonomous systems.

Together, the systems deliver simplified wiring, robust fault tolerance, and seamless control and feedback across diverse applications. Each servo actuator features a rugged electromechanical design, non-contact absolute position sensing, and a comprehensive telemetry suite (position, current, voltage, temperature, humidity, and status). These capabilities enable predictive maintenance, tighter integration with vehicle control algorithms, and improved situational awareness for operators.

From defense and logistics to surveillance and inspection, this integration ensures mission-critical actuation that is precise, redundant-ready, and built for the future of autonomy.

Robust Solutions for Enhanced Flight Control: Ultra Motion’s Role in the Phenix UAS Rotorcraft

Ultra Motion’s linear servo actuators provide reliable, high-performance motion control for the most demanding applications, engineered to withstand the harsh oscillatory loads typical in swashplate systems. In the Phenix UAS Ultra 2XL rotorcraft, six AM Servo Cylinders control the two swashplates, delivering the precision and rapid response critical for optimal flight control throughout the required flight envelope.

Proven Reliability for Every Mission: Ultra Motion’s Space-Ready Actuators

Ultra Motion actuators have a long-standing history in critical space missions, including:

  • Serving as a flight-critical component in the launch escape system of a crewed spacecraft.
  • Providing thrust vector control for orbital transfer vehicles, upper-stage rockets, and lunar lander engines.
  • Powering experimental apparatus aboard the International Space Station.

Our AM and L-Series servos can be vacuum-modified, offering reliable, commercial off-the-shelf solutions tailored to meet the rigorous demands of the rapidly growing new-space industry. These cost-effective, space-ready components help reduce the expense of in-space missions without compromising performance or reliability.
The R-Series is available for applications demanding the highest power density, and we can provide fully custom actuator designs to meet specific requirements

Ultra Motion Unveils Advanced Servo Actuators for the Defense Industry

Ultra Motion’s suite of servo actuators provides environmentally hardened, reliable, and power-dense actuation options that meet the demands of the defense industry. All of our servo actuators utilize our patented Phase Index® absolute position feedback and include built-in brushless DC control electronics. Communication protocols like RS-485 and CAN 2.0B allow for complete control over the actuator while enabling detailed telemetry for health monitoring and preventative maintenance.

Design features include:

  • D38999 connectors
    • Custom options include alternative keying arrangements, finishes, and connectors.
  • Saltwater resistance for marine and shipboard applications.
  • Preloaded actuators for zero backlash, increased stiffness, and maximum control authority.
  • Pressure-compensated oil-filled designs for submerged operation to depths exceeding 6000 meters.
  • Dual redundant actuators with redundant motors, controllers, and triplicated absolute position feedback when single electrical fault tolerance is required.

Typical defense applications include:

  • Vehicle Control
    • Fixed-wing surfaces, swashplate and tail-rotor, fins, subsea rudder/fin, hydrofoils, landing gear, etc.
  • Utility Actuation
    • Hatches, pin release, sensor deployment
  • Sensor leveling platforms
  • Valves

Ultra Motion Actuators: Essential for Thrust Vector Control

Ultra Motion actuators are consistently relied on for thrust vector control of rocket engines due to their exceptional mechanical reliability, high power density, and dynamic performance capabilities. Our actuators have been integral to the engine control systems of several successful first-stage orbital rockets, while our vacuum-compatible actuators have demonstrated flawless performance across multiple in-space missions.

Our products excel in withstanding the severe conditions of launch, providing sophisticated control, offering detailed telemetry, and achieving position bandwidths exceeding 15 Hz.

Video courtesy Gruyère of Space Program

The Servo Cylinder: A Quick Look at This Leading UAV Actuator Solution

The Servo Cylinder is a popular choice for high reliability UAV control surface and utility linear actuator applications. The A-Series Servo Cylinder uses a brushless DC motor and contactless absolute position feedback to reduce wear and provide superior performance when compared to potentiometers and brushed DC solutions. The built-in control electronics offer a variety of communication interfaces including CAN 2.0B, RS-422/485 serial, RC PWM, 4-20 mA in/out, etc.

The Ultra Motion AM Servo Cylinder is designed to excel in harsh shock/vibe environments with IP65 dynamic and IP67 static ingress protection ratings. The D38999 receptacles provide military standard connections, and the on-board temperature, current, voltage, and humidity sensors allow for constant health monitoring of the servo actuator. Custom heater firmware is available that maintains a configurable controller temperature even in ambient environments < -40°C. The Servo Cylinder has an 8 to 36 VDC operating bus voltage, which is compliant with the majority of UAV power busses and will survive at >51 VDC.

The Servo Cylinder offers forces up to 530 lbf, strokes up to 7.75 inches, and speeds up to 14 in/s, allowing for high bandwidth control >15 Hz at small position amplitudes.

The Servo Cylinder uses a helically skewed BLDC motor to eliminate detent torque which allows for smooth backdriving at low forces (~10 lbf) when unpowered or commanded to zero phase current. This allows for the possibility of eliminating bulky and costly magnetic clutch assemblies from the actuator in optionally piloted vehicle (OPV) applications.

Conversions of control surfaces from rotary actuators to linear actuators can lead to increased power density, increased control authority due to higher resolution position control and significantly reduced backlash, and decreased cost/mass. Contact Ultra Motion Engineering to discuss your unmanned vehicle actuator requirements in detail. View Servo Cylinder performance and dimensions by using our online configurator here.

Join us at XPONENTIAL 2023

XPONENTIAL brings together the global community for uncrewed systems and autonomy, including business leaders, engineers, and end users from 20+ markets and operational domains.

This event features immersive keynotes, workshops, and education sessions; opportunities to network and problem-solve with peers; demos, competitions, and so much more. It’s also the home of the world’s largest showcase of uncrewed technologies — and we’re excited to be part of it.

We hope you’ll stop by to see our latest solutions and discuss your specific needs with our team.

Component Focus: Internal Desiccant

All of the dynamic shaft seal design efforts taken by Ultra Motion will minimize the amount of liquid ingress into the actuator enclosure, but 100% moisture exclusion is not feasible. For this reason, the A2 and AM Servo Cylinders include a custom injection molded desiccant block in close proximity to the control electronics and BLDC stator to adsorb moisture over long periods of time. The desiccant block is a molecular sieve that traps moisture molecules as they migrate through the semi-solid component.

Compared to typical silica-gel desiccants, the high-performance injection molded desiccant used in the Servo Cylinder slowly adsorbs moisture over years, does not release moisture at high temperatures, and is structurally robust. This small component would normally go unnoticed, but it plays an important role in making the Servo Cylinder extremely reliable in harsh marine environments.

Our custom engineered desiccant block is also paired with a precision humidity sensor that continuously monitors relative humidity inside of the actuator’s sealed housing. This allows users to assess the functionality of the actuator’s seals and determine if the desiccant block requires service long before an unexpected problem occurs.